Thursday, July 31, 2025

Severe Safety: The Fashionable Armored Automotive


The trendy world of more and more digitalized autos presents new challenges for the safety trade. I just lately drove an armored Audi RS 7 constructed by U.S. Armor Group, which featured loads of James Bond devices for defense.

Studying about how U.S. Armor Group integrates bulletproof glass, pepper spray, a smoke machine, and electrical surprising door handles took up loads of my time with the automobile. And I additionally needed to expertise how an armored automobile with these deterrents dealt with the extra weight.

However ultimately, a lot of my dialog with founder Jeffrey Engen revolved round how electronics and connectivity require new options when armoring a automobile. From next-gen firewalls that hold hackers from accessing crucial drivetrain sensors to encrypted Wi-Fi and onboard knowledge storage, fashionable high-net-worth consumers have to know precisely the place their vulnerabilities begin and cease as soon as they climb into an armored automobile.

“Most people which can be shopping for our armored autos are excessive net-worth people,” Engen mentioned. “They’re rich folks, executives, celebrities, athletes … Lots of people surprise the place the armor is, and the armor is definitely all on the within of the door panels. We additionally armor the flooring and the firewalls.”

Armored Audi RS 7

(Picture/Michael van Runkle)

To start with, you’d by no means know from the skin that this RS 7 was armored. A silver paint job with darkish window tint completely blends into site visitors right here in Los Angeles. Nonetheless, my skilled (and fanatic) eye instantly observed the APR tuning badge on the rear of the automobile.

Then I swung the motive force’s door open, and felt the extra heft of U.S. Armor’s B4 handgun ballistics stage of safety. Thicker glass can cease rounds as beefy as a .44 Magnum. However the extra weight of the glass additionally requires stronger window regulators.

The door merely feels heavier to the contact, and the window can’t roll down all the best way anymore. The unique window switches additionally don’t work, so U.S. Armor installs aftermarket controls forward of the armrest.

A great deal of Goodies Are Hiding within the Ashtray

US Armor Group Audi RS7US Armor Group Audi RS7
(Picture/Michael van Runkle)

From the motive force’s seat, the Audi seemed pretty regular, with normal gauges forward of the inventory steering wheel. That was till Engen flipped up the quilt on the usual ashtray cubby to disclose new switchgear that controls among the safety programs.

Strobe lights stood out for me, since I do know that coloured flashing lights may be unlawful in sure areas. That’s as a result of similarities to legislation enforcement autos. U.S. Armor makes use of crimson strobes within the higher windshield plus alternating crimson and blue within the entrance grille. Brights and flashers on the rear additionally increase the Audi’s inventory taillights.

Fortunately, Engen is a former L.A.P.D. officer of 30 years, together with 15 on the Fugitive Process Pressure. He defined that a lot of the rules for armored automobiles observe the spirit of the legislation supposed for money transport vans.

That set my thoughts fascinated with certainly one of my favourite heist films, The City, and the way simply a crew of financial institution robbers dealt with an assault on a money truck. Nonetheless, I declined to pattern the 12V electrical shock door handles, which Engen described as extra of a painful sting than a debilitating jolt.

Test the Oil, Fill the Smoke Display screen

US Armor Group Audi RS7US Armor Group Audi RS7
(Picture/Michael van Runkle)

Then we checked out the pepper spray and smoke system. U.S. Armor installs these beneath the rear trunk flooring subsequent to the spare wheel and tire. Primarily, there are two additional windshield wiper reservoirs, one for every fluid.

The pepper spray comes out of nozzles within the molding above the motive force’s door, whereas the smoke machine works by feeding coolant into the exhaust system. The entire automobile smelled of that candy coolant odor, since Engen usually makes use of the smoke in demonstrations.

Engen drove previous a few instances to point out me how smokey the exhaust will get. Revving the engine as excessive as doable helped, however the prospect of a complete smokescreen distraction went proper out the window.

As a substitute, the system looks like it will work greatest at night time. Or, it will assist stop a sniper from sighting heads from the rear finish of the automobile — not inflicting your pursuer to must cease to keep away from a crash.

The B4 stage of safety provides only some hundred kilos, so the RS 7 dealt with nearly precisely like inventory. Perhaps like if a few absolutely grown passengers sat within the backseat.

Extra Safety Means Extra Weight

US Armor Group Audi RS7US Armor Group Audi RS7
Thick glass means home windows gained’t roll all the best way down anymore; (photograph/Michael van Runkle)

In the event you want much more safety, U.S. Armor will fortunately equip a automobile, truck, or SUV to deal with as much as .50 caliber ammunition. Even anti-tank spherical safety is feasible. Different choices embrace run-flat tires, which Engen admits will destroy wheel alignments rapidly and require frequent alternative. Safety for the engine bay additionally suits into many packages.

Elevated safety will increase weight considerably, although. Putting in the door panels, flooring, engine bay lining, and bulletproof glass requires absolutely stripping the automobile’s inside. That features eradicating the sprint and seats.

Full rifle armoring provides roughly 2,000 kilos of weight, relying on the automobile measurement. Anti-tank safety can run as much as 4,000 kilos. Engen additionally armored his personal private Lucid Air Sapphire, which he can now tout because the quickest armored automobile on the earth.

US Armor Lucid AirUS Armor Lucid Air
U.S. Armor Group claims the quickest armored automobile on the earth; (photograph/U.S. Armor Group)

Think about including all that weight to a contemporary automobile. Doing so instantly stresses the suspension mightily, even for a automobile as rugged as a 1500-class pickup truck. Consequently, U.S. Armor typically wants to put in heavier-duty suspension parts. Nonetheless, Engen mentioned most fashionable SUVs and vans with air suspension are likely to deal with the extra load higher.

Partly due to that heft, the center of Engen’s enterprise, as anticipated, includes armoring Suburbans and Cadillac Escalades. The Mercedes S-Class sedan is one other widespread decide.

Reinforcing Your Fashionable Armored Automotive Takes at Least 3 Months

US Armor Group Audi RS7US Armor Group Audi RS7
(Picture/Michael van Runkle)

U.S. Armor retains a working inventory of widespread makes and fashions in manufacturing. If a buyer brings their very own automobile, and U.S. Armor already has the glass molds accomplished, the armoring course of often takes about 3 months. Completely new fashions require new glass molds. Subsequently, they usually take longer — within the realm of 4½ months.

The newer the automobile, the tougher the method turns into; the rising use of digital sensors makes for a more durable problem. Older, easier vans and SUVs particularly require much less pc science.

Assaults Can Imply Hacks, Not Simply Weapons

“Most individuals don’t understand that automobiles may be hacked,” Engen instructed me. “There’s those that have carried out it and so they can flip your automobile off. There’s one particular person we heard about that truly took management of an electrical automobile and will management the throttle on the automobile, clearly lock the doorways, they may lock you in.”

This goes past fooling the sensors within the CAN bus to just accept a wider variance in suspension load, too. Fashionable automobiles characteristic a variety of connectivity choices, from Bluetooth to GPS navigation to onboard Wi-Fi and satellite tv for pc radio, all of which create vulnerabilities.

To be taught extra, Engen launched me to his Vice President of U.S. Armor’s Cyber Safety Division, Trent Clark.

Digital Vulnerability within the Fashionable Period

US Armor Lucid AirUS Armor Lucid Air
Extra tech means extra potential vulnerabilities; (photograph/U.S. Armor Group)

Clark focuses on cyber warfare and IT safety. He spent 25 years in navy particular operations, together with time within the notorious Uneven Warfare Group. He nonetheless contracts for the federal authorities but additionally handles U.S. Armor’s digital safety. Clark ran me via the professionals and cons of contemporary autos relating to defending high-net-worth people.

“Every thing you already know, you reside, work, play, you contact, it’s all interconnected,” he mentioned. “It’s important to take a look at something that emits a sign, proper? Something that emits a sign is a menace vector.”

The professionals of contemporary automobile software program safety largely make sense. For one, armored automobiles can, by definition, drive round. That presents a tough goal for would-be hackers who’re extra accustomed to breaking into static knowledge facilities or computer systems. Plus, when the automobile is parked, a lot of the connectivity programs flip off. Not like a house or workplace Wi-Fi community, for instance.

These attributes assist, however Clark instructed me that dangerous actors can nonetheless simply entry most automobile capabilities anyway. Think about with the ability to connect with a automobile’s ECU by way of a Wi-Fi handshake from a espresso store after which turning off the enter sign from a crankshaft place sensor. Growth, the automobile stops working. Now, it turns into a straightforward static goal for both bodily motion or digital intrusion.

He Can Inform You, However Then He’d Should … You Know

US Armor Group Audi RS7US Armor Group Audi RS7
Additional fluids cover in again; (photograph/Michael van Runkle)

A lot of Clark’s work includes establishing firewalls, each via putting in {hardware} and software program, to forestall fast and easy accessibility to the onboard electronics. He refers to “low-hanging fruit” typically, citing how a lot the common high-net-worth particular person may use encryption and firewalls at dwelling and at work however not whereas on the highway.

Even presenting a slight — pun supposed — roadblock then takes benefit of the cell nature of an armored automobile. So, in that case, hackers will likely be more likely to attempt to entry info from static targets.

After all, Clark can’t reveal every part that he does to guard these automobiles, since doing so would successfully scale back the usefulness of his job. However he defined that integrating digital safety into onboard electronics is usually simpler by way of software program than {hardware} — although U.S. Armor usually does each.

Even OEMs Acknowledge Digital Threats

He instructed me that automotive producers more and more acknowledge the vulnerabilities of digitally related automobiles, too. Sometimes, the dearer the automobile, the higher the encryption. Clark drives a 2020 BMW, for example, and located its safety stage pretty refined out of the field. But even together with his personal countermeasures put in, he nonetheless solely makes use of his cellphone for GPS navigation, not the onboard system.

OEMs are taking plenty of methods to coronary heart, particularly after a well-known video surfaced exhibiting hackers remotely bricking a Jeep. Now image a contemporary EV that may obtain over-the-air updates …

Clark mentioned that one of the best ways to fulfill authorities compliance requirements is to “cover the noise.” As one instance, a automobile’s software program may masks crucial capabilities being carried out by way of Wi-Fi by making it seem like common Google search site visitors. Altering the digital signature of a automobile will solely go thus far, although, and the longer software program has been out on the earth, the extra recognized exploits come to gentle.

Educating Prospects About Threats Is Crucial

US Armor Group Audi RS7US Armor Group Audi RS7
Just a little extra efficiency helps stability the additional weight; (photograph/Michael van Runkle)

Customers usually don’t take into consideration these menace vectors, as Clark calls them. A part of U.S. Armor’s job when speccing a brand new consumer’s automobile then includes explaining how fashionable electronics flip autos basically into knowledge facilities greater than anything.

“It’s now not nearly bodyguards and bulletproof glass,” Clark mentioned. “It’s about securing your knowledge, the gadgets in your networks, earlier than an assault ever occurs.”

The automobile itself could or could not even be the goal, however this connectivity creates new alternatives that go far past something that bulletproof glass, pepper spray, and smoke machines can shield. U.S. Armor’s purchasers do predictably come from everywhere in the world, although usually from the personal sector.

Future plans embrace including FLIR thermal imaging capabilities, constructing a devoted multipurpose tactical automobile, and enhancing devoted inter-vehicle comms programs, high-speed Wi-Fi, and AI-based anti-hacking software program.

U.S. Armor Is Not Low-cost, However Armored Automobiles Are Invaluable

US Armor Group Audi RS7US Armor Group Audi RS7
(Picture/Michael van Runkle)

U.S. Armor Group usually builds round 300 autos a 12 months at two amenities in the US. An Escalade geared up with the total B6 rifle armor and explosives ballistic bundle, plus a primary mixture of digital safety, begins at round $285,000.

For many consumers of armored automobiles, that funding most likely looks like a drop within the bucket — particularly after studying about not simply the bodily threats but additionally the digital vulnerabilities that automobiles current lately.



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