The rising use of ultralight, abrasion-resistant, and waterproof pack supplies like Woven Dyneema and Extremely 400x has ushered in a brand new period of sturdy ultralight, sub-3-pound backpacks that may face up to the abuse of a number of thru-hikes, bushwhacking, packrafting, canyoneering, and winter climbing and nonetheless come again for extra. Prior to now, elevated sturdiness was achieved by utilizing thicker and heavier materials to make backpacks. The explanation these new backpack supplies are such a game-changer is that they’re many instances stronger than standard supplies corresponding to Robic Nylon, Cordura, Dyneema DCF, or XPac, leading to much better sturdiness with out a rise in weight. Whilst you could pay a premium for a backpack that’s each ultralight and sturdy, it’s definitely worth the funding since your backpack is the one piece of substances that may’t fail.
Right here’s my go-to checklist of essentially the most sturdy ultralight backpacks accessible as we speak within the 45-70L quantity vary that can be utilized by multi-day backpackers and thru-hikers. Go forward, run these packs via your favourite backpack torture check. I’m fairly certain you’ll be impressed with their sturdiness underneath hearth.
Hyperlite Mountain Gear Northrim 55L

Superior Wilderness Designs Rugged Lengthy Haul 50

Search Exterior Gila 2.0 57L Backpack


ULA Extremely Circuit Backpack
Lite Werks Day by day Dose 55


Virga Packing Gear Cliffrose 55L


The Virga Packing Gear Cliffrose 55L is a burly backpack made with an Extremely 400x physique and base. The brainchild of Ben Kibourne and Porter England, the Cliffrose has a double-layer backside and a tubular full field aluminum body able to carrying 50 lb hundreds with ease. Opposite to conference, however delightfully purposeful, the Cliffrose has extra-deep aspect pockets able to hauling full hydration bladders throughout arid desert plateaus with ease. The pack options 27 gear loops distributed over the pack’s exterior, letting you carry every thing from skis or packrafting paddles to trekking poles or fishing rods when coupled with just a few gatekeeper buckles and webbing straps. And all this, on a pack that weighs 35 oz. The SectionHiker evaluate is forthcoming.
What Makes an Ultralight Backpack Sturdy?
I’ve at all times been a bit obsessive about the sturdiness of ultralight backpacks as a result of I destroyed so a lot of them again within the days after they have been made with much less sturdy materials like Silnylon, Robic (nylon), Dyneema Grid (nylon strengthened with Dyneema threads), and Dyneema Composite Materials or DCF, which is a Dyneema/Polyester laminate.
Abrasion Resistance
One of many key areas of backpack failure is because of abrasion, which happens everytime you set the pack down on the bottom, scrape in opposition to rock, or bushwhack via dense vegetation. Abrasion wears down the material of a backpack, finally inflicting holes to kind and permitting water and moisture to moist the contents. With continued use, the fabric will finally fail.
When it comes to sturdiness, Extremely 400x and Woven Dyneema are high canines by way of abrasion resistance. Woven Dyneema, which is used on the excessive put on areas of the Hyperlite Mountain Gear NorthRim backpack has been area confirmed. It’s additionally been confirmed on custom-made mountaineering packs. Extremely 400 has much less of a area observe file however has been demonstrated to have a really excessive abrasion resistance on a standardized laboratory check, referred to as the Taber Abrasion Take a look at. Extremely 200 and Extremely 100 have comparatively much less abrasion resistance than Extremely 400, which is used for essentially the most demanding functions, like the underside of backpacks.
Backpack Failure Factors
When you do a cautious evaluation of backpack failure factors, you’ll discover that they fail in various widespread areas, along with cloth abrasion on the underside of backpacks and alongside the perimeters.
- Ripped aspect and entrance mesh pockets
- Torn shoulder strap or hip belt anchors
- Damaged buckles
- Zipper failure
- Torn attachment factors, together with compression strap anchors
- Worn-out body keep slots
If you’d like an ultralight (sub 3-pound) backpack that’s going to final for a very long time with out a number of pampering, it’s finest to goal for packs which are:
- Overbuilt with greater buckles and extensive webbing straps
- Bolstered shoulder straps and hip belt wings
- No exterior mesh
- Reduce their use of zippers
- Use customary {hardware} that homeowners can substitute with out stitching.
- Get rid of the usage of velcro
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